55 KHK... New addition to the stable

Production K Models

55 KHK... New addition to the stable

Postby thefrenchowl » Mon Dec 07, 2015 3:38 pm

Hi,

Went in South Wales on Saturday and bought this bitza... As it will never be a 100 % restoration, I don't care too much at the moment!

I will collect it in January, more news then.

Photos I had of it from 2006 when it arrived in GB from eBay USA...

Since then, it has been in a thousand bits...

Image

Image

Patrick
Last edited by thefrenchowl on Fri Dec 18, 2015 7:09 pm, edited 1 time in total.
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Re: 55 KHK... New addition to the stable

Postby Malte » Mon Dec 07, 2015 4:01 pm

Congratulations Patrick!
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Re: 55 KHK... New addition to the stable

Postby thefrenchowl » Mon Feb 01, 2016 6:02 pm

Well, 550 miles round trip and collected it today and yes, inside these boxes lay a complete 55 KHK engine!!!

Image

Image

More news when I have a minute to unload the van and look at it!!!

All the best,

Patrick
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Re: 55 KHK... New addition to the stable

Postby EKHKHK56 » Mon Feb 01, 2016 6:31 pm

Congratulations Patrick, it now has a happy home! Erik K
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Re: 55 KHK... New addition to the stable

Postby thefrenchowl » Tue Feb 02, 2016 9:44 am

I had the morning off as well, so I split the cases and took some photos of the slightly weird amount of info...
Right case:
Serial:
Image
Next to Transfer Valve:
Image
Usual single digit on back of gear box:
Image
Gets better, belly number:
Image
Casting number and casting date:
Image
Patrick
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Re: 55 KHK... New addition to the stable

Postby thefrenchowl » Tue Feb 02, 2016 9:52 am

Left case:
Casting number and casting date:
Image
What was used once as a transmission vent?:
Image
Underneath rear tappet blocks:
Image
Undferneath front tappet blocks:
Image
In between inlets tappet blocks and on top of transmission fin:
Image
Image
On timing case flange:
Image
Proper blank (KR?) for the speedo hole:
Image
Image
Matching belly number:
Image

Patrick
Last edited by thefrenchowl on Tue Feb 02, 2016 5:39 pm, edited 2 times in total.
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Re: 55 KHK... New addition to the stable

Postby thefrenchowl » Tue Feb 02, 2016 10:01 am

Hi,

Left case cast in 1958, right case cast in 1959, so replacement cases, but not D stamped..

Codeless and digits only belly numbers, only seen on KR and XLR.

Both of the above seems to indicate that by 1959, the D cases in stock had already ran out and that the jig for K cases was gone so this set of KHK cases were machined on the race shop KR jig.

Patrick
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Re: 55 KHK... New addition to the stable

Postby 55panman » Tue Feb 02, 2016 10:18 am

Hi Patrick, Does this have needle bearing inner case side camshaft shafts? If so what timing cover bearings? And what were the cams in the motor? Thanks, Ron
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Re: 55 KHK... New addition to the stable

Postby thefrenchowl » Tue Feb 02, 2016 2:36 pm

Hi Ron,

Torringtons needle bearings on the crank side, but no lips behind as on Sportsters, I will have to sort that, small holes plus punch in to make the ID smaller and keep the Torringtons away from the flywheel (how do I know they can travel in??? have a guess ...).

Std brass bushes in the timing cover, KHK cams 1 to 4, narrow gears as expected. No spring loaded breather bits.

It's all quite tight and next to no play.

Still looks like the engine was raced at some points, it had plenty of dismantles and small blow ups, twice on the primary side.

Sommat happened as well on the timing side, hole for gene is deformed by impact and the bottom where the casting number is was broken once.

Some other bits of small welding here and there that seem to indicate a porous casting repair. Maybe by 59, they forgot at "E" how to cast these cases ??? !!! ...

It has an alloy 4 top bolts rear engine mount...

Forgot to say, trap door is Sportster type, as expected if machined in 1959, but the original trap door from the supposedly broken OEM cases is there, sadly missing the conical dowels.

Best bit to come yet!!! I'll post more photos soon...

Patrick
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Re: 55 KHK... New addition to the stable

Postby EKHKHK56 » Tue Feb 02, 2016 11:32 pm

Pat, maybe Mr Golarsz from Connecticut used to own this KHK. :D Erik K
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